Quality control activities for apparel manufacturing

Quality control activities for apparel manufacturing:

Introduction:

Quality control of garments is a very important issue in the garment industry. Because the garments made in Bangladesh are exported to different countries of the world. The garment industry generates 86% foreign exchange earnings. Therefore, in this industry, the highest importance is given to the production of quality products according to the needs of the buyers. Otherwise, the company’s reputation is tarnished and huge financial losses are incurred. https://bdfabric.com/textile-finishing-process-control-measures-at-different-stages/

Therefore, various measures are taken to maintain the quality of the products of the garment industry and to improve it further. Quality control is the application of a combination of multiple techniques, systems, and methods at each stage of production to prevent defective products from being created. or to take control of defective products as soon as they are made. So that the error does not recur. https://bdfabric.com/10-knitting-defects-that-occur-during-knitting/

Garment factories usually carry out active activities for quality control of products at all levels of production and in all branches of the finishing department, from raw materials and other ancillary products usually supplied in the store. The quality control activities in a garment factory can usually be divided into four parts

1. Quality check of goods supplied in the store such as cloth, trims, accessories, and other goods.

2. Quality control in pattern design and cutting department.

3. Quality control in the sewing department.

4. Quality control in the finishing section.

The quality control activities of the garment factory:

1. The quality of the fabric supplied in the store is checked or verified.
2. Lots of defective fabrics are segregated and reported.
3. The quality of trims, accessories, and other goods is checked.
4. Suppliers and buyers are notified if any defects are found in trims, accessories, and other goods.
5. The pattern and its grading are checked.
6.  Defective patterns and grading are sorted.
7. Defective patterns and grading are done on the spot and samples are made and verified.
8. Markers are tested for marker defects and correct consumption.
9. Defective markers are fixed and brought into consumption.
10. In the case of knitting clothes, it is checked whether 24 hours of relaxation time has been given.
11. The correct lay is given during spading and the height of the lay is verified.
12. Cutting, numbering, and lot binding are checked for accuracy.
13. Traffic light chart systems are used in the sewing department for process inspection so that line cutting was monitored.
14. Each process is inspected and the results are recorded on a traffic light chart.

Quality control activities for apparel manufacturing:

1.  If any defect is identified, action is taken against it.
2. The table verifies whether the quality specification of 100% of the products manufactured on the production line is met.
3. The quality of the product passed in the table is verified statistically i.e. based on random sampling so that the quality can be further confirmed.
4. Repairable products are segregated and quality is verified to take necessary action.
5. Among the repaired products, the ones that have the right quality are separated and the discarded ones are kept in a separate basket.
6. In addition to the verification on the table, the discarded products in the product are placed in separate specific baskets under the Quality Manager.
7. The quality of all products is checked or verified before ironing and folding in the finishing section.
8. The quality of ironing and folding is checked so that the demand of the buyer is met.
9. The polybags are checked to see if the product is being filled properly or if the polybags are being damaged.
10. The quality of the carton is checked and the shipping mark and side mark are checked.
11. Quality is tested in the right manner and the right environment with fault-free equipment.
12. Arrangements are made to train the staff of the quality control department.
13. Quality control department staff are trained on statistical quality control methods.
14. Steps are taken to implement plans for continuous product quality improvement.